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Powered industrial Truck Safety Checklist
Generated on: June 24, 2025

Here is a safety checklist for powered industrial trucks, designed for use in Texas:

Powered Industrial Truck Safety Checklist

Purpose: To ensure the safe operation of powered industrial trucks and compliance with safety regulations in Texas.

Instructions: Complete this checklist before operating a powered industrial truck. Mark each item as either "Yes" (satisfactory) or "No" (unsatisfactory). If any item is marked "No," take corrective action before operating the truck.

I. Pre-Operation Inspection

  • Check for any warning tags displayed on the truck. If present, do not start the engine and report to a supervisor [1], [2].
  • Inspect the condition of the seat belt and mounting hardware. Replace if worn or damaged [3], [4], [5], [6].
  • Test service brakes, parking system, and emergency stopping system [7].
  • Inspect tires for damage or wear [7].
  • Test the horn and other warning devices [7].
  • Check the steering mechanism for proper function [7].
  • Verify that operating controls and safety devices are in safe operating condition [7].
  • Inspect lights, reflectors, windshield wipers, and defrosters, ensuring they are working if necessary for the conditions [5], [7].
  • Check the hydraulic system for leaks, inspecting the tank, cylinder rod seals, hoses, tubes, plugs, connections, and fittings [8], [9], [10].
  • Inspect the steps, walkways, and handholds. Clean and repair as needed [8], [11], [12], [13].
  • Check the coolant level, engine oil level, and hydraulic system oil level [14], [15], [16], [17], [18], [19].
  • Drain water and sediment from the fuel system water separator and fuel tank [18], [19].
  • Look for trash buildup in the engine compartment and under the floorplate; remove any debris [8], [9], [10].
  • Check that all covers and guards are securely attached and undamaged [8], [11], [12], [13].
  • Make sure a fire extinguisher is available and that you are familiar with its operation [5], [20].

II. Operational Safety

  • Only the operator is allowed in the cab [1], [2].
  • Keep the inside of the operator cab clean, removing any mud, grease, or oil from shoes before entering [3], [4], [6].
  • Secure all parts and tools inside the cab before operating [3], [4], [6].
  • Adjust the seat and mirrors for maximum visibility [5], [1], [2], [11], [12], [13].
  • Close and lock doors, windows, and access panels before operating [1], [2].
  • Check that no one is underneath, around, or on the machine before starting the engine [5], [1], [20], [2].
  • Set up barricades to prevent unauthorized personnel or machines from entering the work site [1], [2].
  • Survey the area around the machine to identify potential hazards [5], [20].

III. Environmental Considerations

  • Keep the machine clean and free of scattered debris, spilled lubricant, and oil [3], [4], [6].
  • Be aware of flammable materials; do not bring explosive or flammable materials into the cab [3], [4], [5], [6], [20].
  • In electrical storms, stay in the operator's station; if on the ground, stay away from the machine [5], [20].

IV. Post-Operation

  • Park on a level surface, apply the parking brake, and lower the forks or attachment fully.
  • Remove the key to prevent unauthorized use.

V. Corrective Actions

  • List any items marked "No" and the corrective actions taken:
    • Item:
    • Corrective Action:
    • Item:
    • Corrective Action:

Inspector Signature: ____________________________

Date: ____________________________


Important Safety Note:

Always verify safety information with your organization's specific guidelines and local regulations.

References

Page links are approximate
[1]↑

Kobelco SK135SR-7, SK140SRLC-7, SK140SRL-7 Operation Manual (Excavators)

Open Document

Page 47

[2]↑

Kobelco SK330-10, SK250LC-10 Operation Manual

Open Document

Page 44

[3]↑

Kobelco SK500XSLC-10, SK520XDLC-10 Operation Manual

Open Document

Page 40

[4]↑

Kobelco SK200-10, SK210LC-10 Operation Manual

Open Document

Page 42

[5]↑

CAT 335F Excavator Operation and Maintenance Manual

Open Document

Page 33

[6]↑

Kobelco SK135SR-7, SK140SRLC-7, SK140SRL-7 Operation Manual (Excavators)

Open Document

Page 45

[7]↑

Safety and Health Regulations for Construction (OSHA)

Open Document

Page 90

[8]↑

CAT 335 Excavator Operation and Maintenance Manual

Open Document

Page 114

[9]↑

CAT 325F L Excavator Operation and Maintenance Manual

Open Document

Page 72

[10]↑

CAT 335F Excavator Operation and Maintenance Manual

Open Document

Page 100

[11]↑

CAT 345 GC Excavator Operation and Maintenance Manual

Open Document

Page 95

[12]↑

CAT 336 GC Excavator Operation and Maintenance Manual

Open Document

Page 118

[13]↑

CAT 330 GC Excavator Operation and Maintenance Manual

Open Document

Page 87

[14]↑

CAT 336 GC Excavator Operation and Maintenance Manual

Open Document

Page 116

[15]↑

CAT 345 GC Excavator Operation and Maintenance Manual

Open Document

Page 93

[16]↑

CAT 330 GC Excavator Operation and Maintenance Manual

Open Document

Page 85

[17]↑

CAT 335 Excavator Operation and Maintenance Manual

Open Document

Page 112

[18]↑

CAT 325F L Excavator Operation and Maintenance Manual

Open Document

Page 71

[19]↑

CAT 335F Excavator Operation and Maintenance Manual

Open Document

Page 99

[20]↑

CAT 325F L Excavator Operation and Maintenance Manual

Open Document

Page 33

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