Powered industrial Truck Safety Checklist

Here is a safety checklist for powered industrial trucks, designed for use in Texas:

Powered Industrial Truck Safety Checklist

Purpose: To ensure the safe operation of powered industrial trucks and compliance with safety regulations in Texas.

Instructions: Complete this checklist before operating a powered industrial truck. Mark each item as either "Yes" (satisfactory) or "No" (unsatisfactory). If any item is marked "No," take corrective action before operating the truck.

I. Pre-Operation Inspection

• Check for any warning tags displayed on the truck. If present, do not start the engine and report to a supervisor [1], [2].
• Inspect the condition of the seat belt and mounting hardware. Replace if worn or damaged [3], [4], [5], [6].
• Test service brakes, parking system, and emergency stopping system [7].
• Inspect tires for damage or wear [7].
• Test the horn and other warning devices [7].
• Check the steering mechanism for proper function [7].
• Verify that operating controls and safety devices are in safe operating condition [7].
• Inspect lights, reflectors, windshield wipers, and defrosters, ensuring they are working if necessary for the conditions [5], [7].
• Check the hydraulic system for leaks, inspecting the tank, cylinder rod seals, hoses, tubes, plugs, connections, and fittings [8], [9], [10].
• Inspect the steps, walkways, and handholds. Clean and repair as needed [8], [11], [12], [13].
• Check the coolant level, engine oil level, and hydraulic system oil level [14], [15], [16], [17], [18], [19].
• Drain water and sediment from the fuel system water separator and fuel tank [18], [19].
• Look for trash buildup in the engine compartment and under the floorplate; remove any debris [8], [9], [10].
• Check that all covers and guards are securely attached and undamaged [8], [11], [12], [13].
• Make sure a fire extinguisher is available and that you are familiar with its operation [5], [20].

II. Operational Safety

• Only the operator is allowed in the cab [1], [2].
• Keep the inside of the operator cab clean, removing any mud, grease, or oil from shoes before entering [3], [4], [6].
• Secure all parts and tools inside the cab before operating [3], [4], [6].
• Adjust the seat and mirrors for maximum visibility [5], [1], [2], [11], [12], [13].
• Close and lock doors, windows, and access panels before operating [1], [2].
• Check that no one is underneath, around, or on the machine before starting the engine [5], [1], [20], [2].
• Set up barricades to prevent unauthorized personnel or machines from entering the work site [1], [2].
• Survey the area around the machine to identify potential hazards [5], [20].

III. Environmental Considerations

• Keep the machine clean and free of scattered debris, spilled lubricant, and oil [3], [4], [6].
• Be aware of flammable materials; do not bring explosive or flammable materials into the cab [3], [4], [5], [6], [20].
• In electrical storms, stay in the operator's station; if on the ground, stay away from the machine [5], [20].

IV. Post-Operation

• Park on a level surface, apply the parking brake, and lower the forks or attachment fully.
• Remove the key to prevent unauthorized use.

V. Corrective Actions

• List any items marked "No" and the corrective actions taken:
  • Item:
  • Corrective Action:
  • Item:
  • Corrective Action:

Inspector Signature: ____________________________

Date: ____________________________