Heavy Equipment Inspection Safety Checklist

Purpose: Ensure the safe operation and maintenance of heavy equipment by conducting thorough inspections.

Instructions: Use this checklist before operating heavy equipment. Mark each item as complete or incomplete. Note any corrective actions required.

Pre-Operation Inspection

• Read Operation/Maintenance Procedures: Ensure all personnel understand the maintenance procedures and safety precautions described in the operation and maintenance manual before performing any maintenance on the machine [1].
• Attach "Do Not Operate" Tag: Secure a "DO NOT OPERATE" tag to the operator's console to inform others that the machine is under inspection or maintenance [2].
• Check for Flammable Substances: Remove flammable materials such as leaves, wooden debris, and paper waste from areas like the exhaust manifold, muffler, battery, and undercover [3].
• Inspect Electrical System: Ensure all wiring harness connections are clean and secure. Inspect wiring harnesses, connectors, and clamps for damage or loose connections [3].
• Check for Leaks: Inspect all clamps, guards, and protective cushions for hoses and tubes. Tighten, repair, or replace any damaged or loose components immediately [3].

During Operation

• Use Anti-Explosion Work Lights: Ensure work lights meet anti-explosion specifications to prevent fire or explosion in areas with explosive vapors and dusts [3].
• Monitor for High Pressure Oil: Do not attempt to repair or tighten hydraulic hoses or fittings when the engine is running or when the hydraulic circuit is pressurized. Always release pressure before maintenance [4].

Post-Operation Inspection

• Stop Engine Before Maintenance: Always stop the engine and allow it to cool before performing inspection or maintenance activities [4].
• Inspect for Hot Fluids: Wait until the radiator and oil caps are cool to the touch before removing them to prevent burn injuries [4].
• Check Fuel Lines: Ensure the engine is stopped and wait at least 30 seconds to allow the fuel line pressure to decrease before inspection [4].

General Safety

• Organize and Clean Up Working Area: Remove obstacles, grease, oil, paint, and debris from the working area to avoid injury [1].
• Use Proper Tools: Ensure the use of appropriate tools and equipment for the task at hand. Do not use damaged tools [5].

Corrective Actions Required:

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Inspector's Signature: ____________________________

Date: ____________________________