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Operating aerial lifts
Generated on: June 9, 2025

Pre-Task Plan: Operating Aerial Lifts

Date: [DATE] Work Area: [WORK AREA] Task Supervisor: [SUPERVISOR NAME]

1. Task Description

Lifting the machine using wire ropes and sling jigs 6, 7.

2. Task Duration

Estimated Start: [START TIME] Estimated Completion: [END TIME]

3. Personnel Involved

  • [ROLE 1] Operator
  • [ROLE 2] Signal person
  • [ROLE 3] Ground personnel

4. Task-Specific Hazards and Controls

HazardRiskControl Measures
Unstable groundTipping or unexpected movement of the machine 4, 5Move the machine to a level place 1, 2. Ensure the ground is firm and level [1].
Improper riggingMachine movement, personal injury, or damage to the machine 4, 5Use wire ropes and sling jigs of sufficient strength and length 5, 6, 7. Adjust the sling angle to 20 to 30 degrees 1, 2.
Sudden movementsLoss of control, injury to personnel [2]Operate controls slowly and smoothly, avoiding sudden or fast movements [2].
Lack of communicationInjury or death 4, 5Establish clear communication signals between all personnel involved 4, 5, 7.
Exceeding lifting capacityPersonal injury or property damage [3]Review the rated load and lifting capacities for the specific configuration [3]. Be aware of the effects of work tools, ground conditions, and other factors on lifting capacities [3].

5. Required PPE for Today's Task

  • Hard hat
  • Safety glasses
  • High-visibility vest
  • Steel-toe boots
  • Gloves

6. Tools and Equipment Needed

  • Wire ropes
  • Sling jigs
  • Communication devices (radios)
  • Level

7. Pre-Start Checklist

Area Preparation

  • Ensure the area is clear of obstructions and personnel 5, 7.
  • Check ground conditions for stability [3].
  • Establish a clear communication plan 4, 5, 7.

Equipment Checks

  • Inspect wire ropes and sling jigs for damage or deterioration 5, 7.
  • Verify the weight and center of gravity of the machine 6, 7.
  • Ensure all windows and doors are closed and locked 1, 2.

Communication

  • Confirm all personnel understand the lifting procedure 4, 5, 7.
  • Review emergency stop signals 5, 7.
  • Designate a signal person 4, 5, 7.

8. Task Steps Overview

  1. Move the machine to a level place 1, 2.
  2. Fully extend the arm and bucket cylinders and lower the boom 1, 2.
  3. Align the cab and crawlers in parallel 1, 2.
  4. Pass the wire ropes through the designated spaces 1, 2, 9.
  5. Lift the machine slowly and steadily 1, 2, 4.

9. Emergency Response for This Task

  • Wire rope failure → Immediately lower the machine if possible, clear the area, and inspect equipment.
  • Machine instability → Stop the lifting operation, lower the machine, and reassess the setup.

10. Task-Specific Precautions

  • Keep personnel away from the area during lifting 4, 5, 7.
  • Do not lift the machine with a worker on it 5, 7.
  • Avoid sudden movements of the machine [2].

Pre-Task Briefing Confirmation

All workers understand the task, associated hazards, and required controls.

Team Lead Initials: [___] Date: [DATE] Time: [TIME]

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Important Safety Note:

Always verify safety information with your organization's specific guidelines and local regulations.

References

Page links are approximate
[1]↑

Kobelco SK235SR-2, SK235SRLC-2 Operation Manual

Open Document

Page 259

[2]↑

Kobelco SK235SR-2, SK235SRLC-2 Operation Manual

Open Document

Page 258

[3]↑

CAT 335 Excavator Operation and Maintenance Manual

Open Document

Page 186

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