Safe Work Procedure: Crane Lift

Document Number: [SWP-NUMBER] Revision Date: [DATE] Next Review Date: [NEXT REVIEW DATE] Department: [DEPARTMENT NAME]

1. Scope

This procedure covers the safe operation of crane lifts for heavy machinery, specifically focusing on the use of cranes to lift excavators. It applies to all personnel involved in crane operations and maintenance.

This procedure is applicable in construction sites, maintenance yards, and any location where crane lifting of heavy machinery is required.

Related procedures include the Operation and Maintenance Manuals for specific machinery models.

2. Definitions

Crane Lift The process of using a crane to lift heavy machinery or equipment.

Rated Cables and Slings Cables and slings that are certified to handle specific weights safely.

Hydraulic Lockout Control A safety feature that locks the hydraulic system to prevent accidental movement.

3. Responsibilities

3.1 Supervisors

Ensure all personnel are trained and competent in crane operations.
Verify that all equipment and PPE are inspected and in good condition.
Conduct pre-job briefings and ensure compliance with safety procedures.

3.2 Workers

Follow all safety procedures and use PPE as required.
Report any equipment defects or safety hazards immediately.
Participate in pre-job briefings and understand the lift plan.

3.3 Health and Safety Representative

Monitor compliance with safety procedures.
Conduct regular safety audits and inspections.

4. Potential Hazards and Risks

Hazard	Risk	Control Measures
Improper lifting	Equipment damage, injury	Use proper rated cables and slings
Insufficient cable length	Contact with machine	Ensure cables have sufficient length
Incorrect lifting points	Load shift, equipment damage	Use only approved lifting points

5. Personal Protective Equipment (PPE)

Proper PPE is essential to ensure safety during crane operations.

Hard Hat - Protects against falling objects.
Safety Glasses - Protects eyes from debris.
Gloves - Provides grip and protects hands.
Steel-toed Boots - Protects feet from heavy objects.
High-visibility Vest - Ensures visibility on site.

Inspect PPE before use and replace any damaged items.

6. Equipment and Tools

Using the correct equipment and tools is crucial for safe crane operations.

Crane - Ensure it is rated for the load and inspected before use.
Rated Cables and Slings - Use as per the load requirements .
Hydraulic Lockout Control - Engage to prevent accidental movement .

Inspect all equipment and tools before use and report any defects.

7. Pre-Job Requirements

7.1 Training and Competency

Personnel must be trained in crane operations and certified for the specific equipment being used.

7.2 Pre-Job Briefing

Conduct a briefing to discuss the lift plan, roles, and safety measures.

7.3 Work Area Preparation

Ensure the area is clear of obstructions and personnel not involved in the lift.

8. Safe Work Procedure Steps

Step 1: Preparation

Ensure all equipment and PPE are ready and inspected.

Verify crane capacity and condition.
Check cables and slings for damage.
Engage hydraulic lockout control .

Ensure all personnel are briefed and understand the lift plan.

Step 2: Lifting

Position the crane and attach the load securely.

Use approved lifting points .
Ensure cables are threaded correctly .
Lift the load slowly and steadily.

Monitor the load for stability and adjust as necessary.

Step 3: Securing

Once the load is lifted, secure it in the designated area.

Lower the load slowly to avoid sudden movements.
Ensure the load is stable before detaching cables.
Conduct a post-lift inspection of equipment.

Ensure the area is safe and clear of hazards.

9. Precautions and Safety Measures

Use only rated equipment - Ensure all lifting devices are rated for the load.
Maintain communication - Use hand signals or radios to communicate.
Monitor weather conditions - Avoid lifting in high winds or adverse weather.
Follow load charts - Adhere to the crane's load capacity limits.
Conduct regular inspections - Check equipment regularly for wear and damage.

10. Emergency Procedures

10.1 General Emergency Response

Stop all operations and secure the area. Contact emergency services if needed.

10.2 Specific Emergency Scenarios

Load Shift - Lower the load immediately and secure it.
Equipment Failure - Cease operations and report the issue.
Personnel Injury - Provide first aid and contact emergency services.

10.3 Emergency Contact Information

[List of emergency contacts and their phone numbers]

11. Incident Reporting and Investigation

Report all incidents, near-misses, and hazards to the supervisor immediately.

Conduct an investigation to determine the cause and implement corrective actions.

12. References and Related Documents

CAT 336 Excavator Operation and Maintenance Manual
CAT 374 Excavator Operation and Maintenance Manual
CAT 345 GC Excavator Operation and Maintenance Manual

Approved by: [NAME AND POSITION]

Date: [APPROVAL DATE]