Spray Fireproofing Safety Checklist

This checklist is designed to ensure safe practices during spray fireproofing operations. Complete this checklist before, during, and after each shift.

I. Pre-Operation Checks

• Area Inspection:
  • Work area is clear of obstructions and unnecessary materials.
  • Adequate ventilation is ensured, especially in confined areas [1].
  • Remove all sources of ignition, such as open flames or sparks 1, 4, 5.
  • Fire extinguishers are readily accessible and inspected.
• Equipment Inspection:
  • Spray equipment is in good working order and properly grounded.
  • Hoses and connections are secure and free from leaks.
  • Check that all electrical equipment is spark-proof and explosion-proof [1].
• Material Safety:
  • Safety Data Sheets (SDS) are available for all materials being used.
  • Ensure proper storage of materials, keeping them in tightly closed and properly labeled containers in a cool, well-ventilated place 1, 4.
  • Verify that incompatible materials are stored separately 1, 4.

II. Personal Protective Equipment (PPE)

• Required PPE:
  • Safety glasses or chemical goggles are worn 2, 13, 14, 18.
  • Protective gloves (e.g., nitrile rubber) are worn and in good condition 2, 8, 13, 18, 20.
  • Protective clothing is worn to prevent skin contact 2, 13, 14, 18, 20.
  • Respiratory protection (NIOSH/MSHA approved) is available and used if ventilation is inadequate or exposure limits are exceeded 8, 13, 14, 18, 20.
• PPE Condition and Fit:
  • PPE is inspected for damage before use.
  • Ensure proper fit of all PPE.

III. During Operation Checks

• Spraying Practices:
  • Avoid breathing dust, fume, gas, mist, vapors, or spray 1, 4, 5.
  • Use only outdoors or in a well-ventilated area 4, 5.
  • Do not spray on an open flame or other ignition source 4, 5.
• Environmental Monitoring:
  • Continuously monitor the area for adequate ventilation.
  • Ensure that the material is not entering drains or waterways 1, 4, 5.
• Safe Handling:
  • Wash hands and other exposed areas with soap and water before eating, drinking, or smoking and when leaving work 4, 5.
  • Contaminated clothing is removed and washed before reuse 4, 5.

IV. Post-Operation Checks

• Clean Up:
  • Clean up spills immediately using appropriate absorbent materials 1, 4, 5, 9, 10.
  • Dispose of waste materials according to local, state, and federal regulations 3, 4, 5, 9, 10.
  • Return unused material to proper storage.
• Equipment Storage:
  • Clean and inspect spray equipment before storage.
  • Store equipment in a designated area.
• Ventilation:
  • Continue ventilation until vapors have cleared.
• Hygiene:
  • Wash hands and face thoroughly after handling materials 4, 5.

V. Emergency Procedures

• First Aid:
  • Ensure first aid supplies are readily available.
  • Know the location of the nearest eyewash station and shower [2].
• Spill Response:
  • Have spill control materials (e.g., absorbent, sand) readily available 1, 4, 5, 9, 10.
  • Follow the procedures outlined in the SDS for spill cleanup 1, 4, 5, 9, 10.
• Fire Safety:
  • Know the location of fire extinguishers and how to use them 1, 4, 5.
  • Evacuate the area immediately if a fire starts 1, 4, 5.

VI. Corrective Actions

• Note any failed items and corrective actions taken:

Item Failed	Corrective Action Taken

VII. Signatures

• Supervisor Signature: _____________________________
• Employee Signature: ______________________________
• Date: __________________________________________