Lockout/tagout (LOTO) procedures are crucial for ensuring electrical safety during equipment maintenance and repair, preventing unexpected energization and potential electric shock. These procedures involve de-energizing equipment, applying lockout/tagout devices, and verifying isolation to protect employees. [1] [7]
Here are the general steps for LOTO procedures:
- Preparation for Shutdown: Understand the type and magnitude of energy, its hazards, and control methods.
- Machine or Equipment Shutdown: Use established shutdown procedures to avoid additional hazards.
- Machine or Equipment Isolation: Locate and operate all necessary energy-isolating devices to cut off the energy source.
- Lockout/Tagout Device Application: Affix devices to each energy-isolating device by authorized employees.
- Stored Energy: Relieve, disconnect, restrain or render safe any potentially hazardous stored or residual energy.
- Verification of Isolation: Verify isolation and de-energization before starting work.
- Periodic Inspection: Inspect energy control procedures at least annually for continued effectiveness.
- Training: Training should be provided to authorized and affected employees.
- Notification of employees: Affected employees must be notified before application and after removal of LOTO devices.
[8] [9] [9] [9] [9] [5] [5] [3] [6] Some additional key points include:
- Written Program: Employers must establish a written lockout/tagout program and train employees.
- Individual Responsibility: Each person who could be exposed to electric energy must be involved in the lockout/tagout process.
- Lockout vs. Tagout: Use lockout devices (locks) whenever possible; tagout devices (tags) should only be used when lockout is not feasible.
- Verification: Before beginning work, verify that all energy sources have been de-energized through testing.
- Coordination: Electric lockout/tagout procedures should be coordinated with all other site procedures.
- Qualified Person: A qualified person should be in charge where there is more than one energy source, crew, craft, location, employer, way to disconnect, or LOTO procedure.
- Shift Changes: LOTO procedures must ensure continuity of protection during shift changes.
- Hardware: Employers must provide necessary LOTO equipment like signs, tags, and padlocks.
[2] [2] [2] [2] [2] [2] [2] [3] [4] By following these procedures, employers can create a safer work environment and significantly reduce the risk of electrical shock and other injuries during maintenance and repair activities.
Important Safety Note:
Always verify safety information with your organization's specific guidelines and local regulations.
References
Page links are approximateCal/OSHA Regulations | Chapter 4 | Subchapter 7: General Industry Safety Orders | §3314. The Control of Hazardous Energy for the Cleaning, Repairing, Servicing, Setting-Up, and Adjusting Operations of Prime Movers, Machinery and Equipment, Including Lockout/Tagout
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Cal/OSHA Regulations | Chapter 4 | Subchapter 7: General Industry Safety Orders | §3314. The Control of Hazardous Energy for the Cleaning, Repairing, Servicing, Setting-Up, and Adjusting Operations of Prime Movers, Machinery and Equipment, Including Lockout/Tagout
Open DocumentPage 3
Occupational Safety and Health Standards (OSHA 29 CFR 1910) - 1910.147 - The control of hazardous energy (lockout/tagout)
Open DocumentPage 15
Cal/OSHA Regulations | Chapter 4 | Subchapter 7: General Industry Safety Orders | §3314. The Control of Hazardous Energy for the Cleaning, Repairing, Servicing, Setting-Up, and Adjusting Operations of Prime Movers, Machinery and Equipment, Including Lockout/Tagout
Open DocumentPage 5
Occupational Safety and Health Standards (OSHA 29 CFR 1910) - 1910.147 - The control of hazardous energy (lockout/tagout)
Open DocumentPage 4
Occupational Safety and Health Standards (OSHA 29 CFR 1910) - 1910.147 - The control of hazardous energy (lockout/tagout)
Open DocumentPage 13
Occupational Safety and Health Standards (OSHA 29 CFR 1910) - 1910.147 - The control of hazardous energy (lockout/tagout)
Open DocumentPage 14