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Perform a risk assessment for crane operations

Generated on: July 9, 2025

A risk assessment for crane operations should consider several key hazards and control measures.

Hazards:

  • Falling Loads: This is a primary hazard. Dropped materials can cause serious injury or death.
  • Crane Instability: Overloading, uneven ground, or high winds can cause the crane to tip.
  • Contact with Power Lines: Cranes operating near power lines pose a significant electrocution risk.
  • Mechanical Failures: Component failure (e.g., brakes, cables) can lead to accidents.
  • Improper Signaling/Communication: Poor communication between the operator and signal person can result in errors.
  • Slipping, Tripping, and Falls: Workers may be exposed to slip, trip, and fall hazards while working around the crane.
  • Dust inhalation: Some materials being moved may contain hazardous substances such as silica that can cause lung damage [1], [2], [3], [4], [5], [6], [7], [8], [9], [10], [11], [12], [13].

Risk Assessment:

Assess the likelihood and severity of each hazard. Factors to consider include:

  • Proximity to workers and the public.
  • Weight and nature of the load.
  • Environmental conditions (wind, weather).
  • Condition of the crane and rigging.
  • Competency of the crane operator and other personnel.

Control Measures:

  • Elimination: If possible, eliminate the need for crane operations by using alternative methods.
  • Engineering Controls:
    • Use cranes with appropriate load capacities and safety features (e.g., overload protection, limit switches).
    • Ensure the crane is inspected and maintained regularly.
    • Implement exclusion zones to keep unauthorized personnel away from the crane's operating area.
  • Administrative Controls:
    • Develop and enforce a comprehensive crane safety plan.
    • Use a qualified and certified crane operator.
    • Use a competent signal person for lifts where the operator's view is obstructed.
    • Conduct pre-lift meetings to discuss the lift plan and potential hazards.
    • Establish safe work procedures for rigging, lifting, and signaling.
    • Implement a preventative maintenance program.
    • Provide proper training to all personnel involved in crane operations.
  • Personal Protective Equipment (PPE):
    • Hard hats, safety glasses, and steel-toed boots should be worn by all personnel in the area.
    • High-visibility clothing should be worn to improve visibility.
    • Gloves should be worn to protect hands. [14], [15], [16], [17]
    • Respiratory protection should be used if dusts are present [1], [2], [3], [4], [5], [6], [7], [8], [9], [10], [11], [12], [13].

Monitoring and Review:

  • Regularly inspect the crane, rigging, and lifting accessories.
  • Conduct periodic audits of crane operations to ensure compliance with safety procedures.
  • Review the risk assessment and safety plan regularly, and update as needed.

Important Safety Note:

Always verify safety information with your organization's specific guidelines and local regulations.

References

Page links are approximate
[1]↑

MAPEI - Ultraplan Marine Fire [NA]

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[2]↑

MAPEI - Topcem Pronto

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[3]↑

MAPEI - Planislope RS

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[4]↑

MAPEI - Planitop 330 Fast

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[5]↑

MAPEI - Planitop 18

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[6]↑

MAPEI - Planiseal 288 - Part A (Gray)

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[7]↑

MAPEI - Planiseal 288 - Part A (White)

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[8]↑

MAPEI - Planiseal 88 (Gray)

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[9]↑

MAPEI - Planiseal 88 (White)

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[10]↑

MAPEI - Planiseal CR1

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[11]↑

MAPEI - Concrete Renew

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[12]↑

MAPEI - Concrete Renew Fine

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[13]↑

MAPEI - Self-Leveler Plus

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[14]↑

LIQUID NAILS Concrete & Mortar Repair Interior & Exterior Sealant

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[15]↑

Sakrete - Mortar Type S and N

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[16]↑

USG - DURACAL Cement Regular

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[17]↑

MAPEI - Planiseal CR1

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