Forklift Safety Compliance Checklist

Purpose

This checklist is designed to ensure the safe operation and compliance of forklifts in the workplace, specifically tailored for Indiana, USA. It includes checks for both physical equipment and procedural compliance.

Instructions for Use

• Conduct this checklist before each shift or operation.
• Mark each item as complete or incomplete.
• Note any corrective actions required.
• Ensure all operators are trained and certified.

Pre-Operation Checks

1. Operator Certification

   • Verify that the operator has a valid forklift operator certification.
   • Ensure the operator is familiar with the specific type of forklift being used.

2. Equipment Inspection

   • Check for visible damage to the forklift, including tires, forks, and mast.
   • Ensure all safety devices, such as seat belts and horns, are functional.
   • Inspect hydraulic systems for leaks.
   • Verify that the load capacity plate is legible and matches the forklift's specifications.

3. Safety Devices

   • Test the horn and backup alarm.
   • Ensure mirrors are adjusted for maximum visibility.
   • Check that all lights (headlights, brake lights) are operational.

4. Operational Controls

   • Test steering and brakes for proper function.
   • Verify that the lift and tilt functions operate smoothly.
   • Ensure the parking brake holds the forklift stationary.

Operational Safety

1. Load Handling

   • Confirm the load is within the forklift's rated capacity.
   • Ensure the load is stable and secure before moving.
   • Keep the load low to the ground while traveling.

2. Work Environment

   • Check for obstacles or hazards in the work area.
   • Ensure adequate lighting in the operating area.
   • Maintain a safe distance from edges and drop-offs.

3. Traffic Management

   • Follow designated travel paths and speed limits.
   • Use warning signals when approaching intersections or blind spots.
   • Yield to pedestrians and other vehicles.

Post-Operation Checks

1. Shutdown Procedures

   • Park the forklift in a designated area.
   • Lower the forks to the ground.
   • Turn off the engine and remove the key.

2. Reporting

   • Report any incidents or near misses to a supervisor.
   • Document any maintenance issues or repairs needed.

Corrective Actions

• Note any items that require immediate attention and assign responsibility for corrective actions.

Signature

• Operator: ______________________ Date: __________
• Supervisor: _____________________ Date: __________

References

• OSHA Standard 29 CFR 1910.178 (Powered Industrial Trucks)
• Indiana Occupational Safety and Health Administration (IOSHA) guidelines

This checklist is intended to promote safety and compliance in forklift operations. Regular use and adherence to this checklist can help prevent accidents and ensure a safe working environment.