Here is a safety checklist for heavy equipment inspection, incorporating elements from the provided documents. This checklist is designed to be used during the "Walk-Around Inspection" 3, 4, 5, 6 and should be completed before operating the machine. It is important to note that if the machine does not operate properly, it should be turned off immediately, and the problem reported to maintenance personnel 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 16, 20.

Heavy Equipment Inspection Checklist

Equipment: Date: Inspector:

Instructions:

• Inspect each item and mark whether it passes or fails.
• If an item fails, record the corrective action taken.
• Do not operate the machine until all malfunctions have been corrected 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 16, 20.

1. General Condition

• Structure: Inspect for dents, damage, weld or parent metal cracks, or other discrepancies 12, 13, 14, 15, 17, 18, 19.
  • Corrective Action:
• Decals and Placards: Check for cleanliness and legibility; ensure none are missing 12, 13, 14, 15, 17, 18, 19.
  • Corrective Action:
• Operation and Safety Manuals: Verify that the Operation & Safety Manual, AEM Safety Manual (ANSI markets only), and ANSI Manual of Responsibilities (ANSI markets only) are enclosed in the weather-resistant storage container 12, 13, 14, 15, 17, 18, 19.
  • Corrective Action:
• Chassis Underside: Visually inspect the chassis underside for any conditions that could cause extensive machine damage 3, 4, 5, 6, 11, 16, 20.
  • Corrective Action:
• Loose or Missing Parts: Ensure all components have no loose or missing parts and are securely fastened 3, 4, 5, 6, 11, 16, 20.
  • Corrective Action:
• Leaks or Excessive Wear: Check for visible damage, leaks, or excessive wear on all components 3, 4, 5, 6, 11, 16, 20.
  • Corrective Action:

2. Fluid Levels

• Engine Oil: Ensure the engine oil level is at the Full mark on the dipstick and the filler cap is secure 12, 13, 14, 15, 17, 18, 19.
  • Corrective Action:
• Hydraulic Oil: Check the hydraulic oil level and add as required 12, 13, 14, 15, 17, 18, 19.
  • Corrective Action:
• Fuel (Combustion Engine Powered Machines): Add the proper fuel as necessary 12, 13, 14, 15, 17, 18, 19.
  • Corrective Action:

3. Platform and Safety Features

• Platform Assembly and Gate: Ensure the footswitch works properly and is not modified, disabled, or blocked. Verify gate latches and hinges are in working condition 7, 8, 16, 20.
  • Corrective Action:
• Platform Gate: Keep gate and surrounding area clean and unobstructed. Verify the gate closes properly and is not bent or damaged 12, 13, 14, 15, 17, 18, 19.
  • Corrective Action:
• Lanyard Attach Points: Ensure lanyard attach points are present and in good condition 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 13, 14, 15, 17, 18, 19.
  • Corrective Action:

4. Other Checks

• Battery: Charge as required 12, 13, 14, 15, 17, 18, 19.
  • Corrective Action:
• Accessories/Attachments: Refer to the Accessories section in the manual or accessory installed upon the machine for specific inspection, operation, and maintenance instructions 12, 13, 14, 15, 17, 18, 19.
  • Corrective Action:

5. Functional Check

• Function Check: Perform a functional check of all systems in an area free of overhead and ground-level obstructions. Refer to Section - Machine Operation for more specific instructions 12, 13, 14, 15, 17, 18, 19.
  • Corrective Action:

Comments:

Inspector Signature:

Date: