Risk Assessment for Vehicle Shop Work

1. Potential Hazards

• Chemical Exposure: Use of solvents and degreasers can lead to inhalation of toxic fumes, especially chlorinated hydrocarbons which should be kept away from welding areas to prevent hazardous reactions [1].
• Fire and Explosion: Handling of flammable liquids and gases, such as those used in heating equipment, poses a risk of fire or explosion [2].
• Physical Injuries: Risks from moving parts of vehicles, lifting heavy objects, and use of tools and machinery.
• Electric Shock: Especially during welding operations in wet or humid conditions [1].
• Ergonomic Hazards: Repetitive tasks and awkward postures can lead to musculoskeletal disorders.

2. Risk Assessment

• Chemical Exposure: Likelihood is moderate with high severity due to potential health impacts.
• Fire and Explosion: Likelihood is low to moderate, but severity is high due to potential for catastrophic damage.
• Physical Injuries: Likelihood is high with moderate severity, depending on the task.
• Electric Shock: Likelihood is low with high severity.
• Ergonomic Hazards: Likelihood is high with moderate severity.

3. Control Measures

• Elimination/Substitution: Use less hazardous chemicals where possible.
• Engineering Controls: Ensure proper ventilation systems are in place to remove fumes and vapors [1]. Install barriers or guards on machinery to prevent contact with moving parts.
• Administrative Controls: Implement strict protocols for handling flammable materials and ensure compliance with safety procedures [2]. Schedule regular training sessions on safe work practices and emergency procedures.
• Personal Protective Equipment (PPE): Provide appropriate PPE such as gloves, goggles, and respirators for chemical handling. Ensure PPE is used consistently and correctly.

4. Monitoring and Review

• Conduct regular safety audits and inspections to ensure compliance with safety standards.
• Review and update risk assessments annually or when significant changes occur in the workplace.
• Encourage reporting and investigation of all incidents and near misses to prevent recurrence.

5. Recommendations

• Develop a comprehensive safety training program for all employees, focusing on hazard recognition and safe work practices.
• Establish a maintenance schedule for all equipment to ensure it is in safe working condition.
• Implement a system for tracking and managing chemical inventories to minimize exposure risks.
• Ensure first-aid equipment is readily available and staff are trained in first aid [1].

By implementing these measures, the risks associated with vehicle shop work can be significantly reduced, ensuring a safer working environment for all employees.