Pre-Job Hazard Analysis (PHA)
Assessment Date: [DATE]
Assessor: [ASSESSOR NAME]
Department/Area: [DEPARTMENT/AREA]
Review Date: [REVIEW DATE]
1. Assessment Scope
This pre-job hazard analysis (PHA) is designed to identify and evaluate potential hazards associated with specific job tasks before work begins. It includes an assessment of the work environment, equipment, materials, and personnel involved to ensure a safe and compliant work process. The scope covers all tasks performed by employees, contractors, and visitors within the designated work area. Exclusions include hazards related to activities outside the defined scope of the specific job task being analyzed.
2. Risk Assessment Methodology
The PHA methodology employs a systematic approach to hazard identification and risk assessment. It involves:
1. Task Breakdown: Dividing the job into sequential steps. 2. Hazard Identification: Identifying potential hazards associated with each step. 3. Risk Assessment: Evaluating the likelihood and severity of potential consequences. 4. Control Measures: Developing and implementing control measures based on the hierarchy of controls (Elimination, Substitution, Engineering Controls, Administrative Controls, and PPE). 5. Residual Risk Assessment: Re-evaluating the risk after implementing control measures.
This methodology uses a 5x5 risk matrix to determine risk ratings, where:
- Likelihood: Rare, Unlikely, Possible, Likely, Almost Certain
- Severity: Negligible, Minor, Moderate, Major, Catastrophic
- Risk Rating: Low, Medium, High, Extreme
3. Risk Matrix Reference
The following matrix is used to evaluate risk levels based on likelihood and severity:
Likelihood | ||||||
---|---|---|---|---|---|---|
Rare | Unlikely | Possible | Likely | Almost Certain | ||
Severity | Catastrophic | Low | Low | Medium | Medium | High |
Major | Low | Low | Medium | High | High | |
Moderate | Low | Medium | Medium | High | Extreme | |
Minor | Low | Medium | High | Extreme | Extreme | |
Negligible | Medium | High | High | Extreme | Extreme |
4. Hazard Identification and Risk Evaluation
1. Working at heights without proper fall protection
Potential Consequences: Falls resulting in serious injury or fatality
Affected Persons: Workers, visitors
Initial Risk Assessment
Likelihood | Severity | Risk Rating |
---|---|---|
Possible | Major | High |
Control Measures
- Eliminate the need to work at heights where possible
- Use aerial lifts or elevated platforms with guardrails
- Provide fall arrest systems (harness, lanyard, anchor points)
- Ensure proper training on fall protection equipment and procedures
Residual Risk Assessment
Likelihood | Severity | Risk Rating |
---|---|---|
Unlikely | Moderate | Low |
2. Exposure to hazardous chemicals without adequate PPE
Potential Consequences: Skin irritation, respiratory problems, chemical burns, or long-term health effects
Affected Persons: Workers
Initial Risk Assessment
Likelihood | Severity | Risk Rating |
---|---|---|
Likely | Moderate | High |
Control Measures
- Substitute less hazardous chemicals where feasible
- Provide adequate ventilation
- Use appropriate PPE (gloves, eye protection, respirators)
- Ensure proper training on chemical handling and SDS information
Residual Risk Assessment
Likelihood | Severity | Risk Rating |
---|---|---|
Unlikely | Minor | Low |
3. Operating machinery with unguarded moving parts
Potential Consequences: Entrapment, cuts, fractures, or amputations
Affected Persons: Workers
Initial Risk Assessment
Likelihood | Severity | Risk Rating |
---|---|---|
Possible | Major | High |
Control Measures
- Install and maintain machine guards
- Implement lockout/tagout procedures during maintenance
- Provide training on safe operating procedures
- Conduct regular inspections of machinery and guards
Residual Risk Assessment
Likelihood | Severity | Risk Rating |
---|---|---|
Unlikely | Moderate | Low |
4. Slips, trips, and falls due to poor housekeeping
Potential Consequences: Sprains, fractures, bruises, or head injuries
Affected Persons: Workers, visitors
Initial Risk Assessment
Likelihood | Severity | Risk Rating |
---|---|---|
Likely | Moderate | High |
Control Measures
- Maintain clean and orderly work areas
- Provide adequate lighting
- Use slip-resistant flooring or mats
- Clean up spills immediately
- Ensure proper signage for hazards
Residual Risk Assessment
Likelihood | Severity | Risk Rating |
---|---|---|
Possible | Minor | Low |
5. Ergonomic hazards due to repetitive motions or awkward postures
Potential Consequences: Musculoskeletal disorders (MSDs) such as carpal tunnel syndrome or back pain
Affected Persons: Workers
Initial Risk Assessment
Likelihood | Severity | Risk Rating |
---|---|---|
Likely | Moderate | High |
Control Measures
- Design workstations to minimize reaching and bending
- Provide adjustable chairs and equipment
- Implement job rotation or task variation
- Encourage regular breaks and stretching exercises
- Provide training on proper lifting techniques
Residual Risk Assessment
Likelihood | Severity | Risk Rating |
---|---|---|
Possible | Minor | Low |
5. General Control Measures
- Implement a comprehensive safety program
Develop and maintain a written safety program that includes policies, procedures, and training requirements.
- Conduct regular safety meetings
Hold regular safety meetings to discuss hazards, incidents, and safety improvements.
- Provide appropriate personal protective equipment (PPE)
Ensure that all employees have and use the necessary PPE for their job tasks.
- Enforce strict adherence to safety rules and procedures
Consistently enforce safety rules and procedures to ensure compliance.
- Maintain accurate records of training, inspections, and incidents
Keep detailed records of all safety-related activities.
6. Emergency Preparedness
- In the event of a fire, activate the fire alarm, evacuate the area, and contact emergency services.
- For chemical spills, contain the spill, use appropriate PPE, and follow the spill response plan.
- In case of a medical emergency, provide first aid and contact emergency medical services.
- For serious injuries, immediately call emergency services and provide necessary assistance.
- In the event of a security threat, follow the site's security protocols and contact security personnel.
7. Training Requirements
- Fall Protection Training: Employees working at heights must receive training on the proper use of fall protection equipment, including harnesses, lanyards, and anchor points. Training should cover inspection, maintenance, and safe usage procedures.
- Hazardous Communication Training: Employees working with hazardous chemicals must be trained on the hazards of the chemicals, proper handling procedures, and the use of Safety Data Sheets (SDS).
- Lockout/Tagout Training: Employees performing maintenance on machinery must be trained on lockout/tagout procedures to prevent accidental startup of equipment.
- Ergonomics Training: Employees performing repetitive tasks must receive training on proper ergonomics to prevent musculoskeletal disorders.
- Emergency Response Training: All employees must be trained on emergency response procedures, including evacuation routes, first aid, and spill response.
8. Monitoring and Review
Review Frequency: Annually, or after any incident
Monitoring Type | Frequency | Responsible Party | Description |
---|---|---|---|
Regular Inspection | Weekly | Safety Officer | Conduct weekly inspections of work areas to identify potential hazards and ensure compliance with safety procedures. |
PPE Inspection | Daily | Employees | Employees must inspect their PPE daily before use to ensure it is in good condition. |
Equipment Maintenance | Monthly | Maintenance Team | Perform regular maintenance on equipment to ensure it is operating safely. |
Incident Reporting | As Needed | Supervisors | Supervisors must report all incidents and near misses immediately to facilitate investigation and corrective action. |
Training Evaluation | Annually | Training Department | Evaluate the effectiveness of safety training programs annually to identify areas for improvement. |
9. Special Circumstances
- During inclement weather (e.g., rain, snow, ice), increase monitoring for slip and fall hazards and provide appropriate traction devices.
- For night work, ensure adequate lighting is provided and implement additional safety measures to address reduced visibility.
- When lone work is necessary, implement a buddy system or regular check-in procedures to ensure worker safety.
Approval and Sign-off
This risk assessment has been reviewed and approved by:
Assessor: _________________________ Date: __________
Manager/Supervisor: _________________________ Date: __________
Safety Representative: _________________________ Date: __________
This risk assessment must be reviewed annually, or after any incident or when significant changes occur.
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