Pre-Task Plan: Metal Staircase Construction

Date: [DATE] Work Area: [WORK AREA] Task Supervisor: [SUPERVISOR NAME]

1. Task Description

Erecting a metal staircase, including hoisting, placing, connecting, welding, bolting, and bracing 3, 5.

2. Task Duration

Estimated Start: [START TIME] Estimated Completion: [END TIME]

3. Personnel Involved

• Ironworker/Steel Erector
• Rigger
• Signal person (if required)

4. Task-Specific Hazards and Controls

Hazard	Risk	Control Measures
Fall from heights	Serious injury or death	Use fall protection equipment (harness, lanyard, and anchor points) at heights above 6 feet. Ensure proper training in fall protection. Inspect fall protection equipment before use. [1]
Falling objects	Head injury, lacerations, or other injuries	Wear hard hats. Secure tools and materials to prevent them from falling. Establish a controlled access zone below the work area. [2]
Cuts and lacerations	Minor to serious injuries	Wear appropriate gloves. Use caution when handling sharp metal edges.
Welding hazards (burns, fumes, arc flash)	Burns, respiratory issues, eye damage	Use proper welding PPE (welding helmet, gloves, and protective clothing). Ensure adequate ventilation. Use welding screens to protect others from arc flash.
Strains and sprains	Musculoskeletal disorders	Use proper lifting techniques. Get assistance for heavy loads.

5. Required PPE for Today's Task

• Hard hat
• Safety glasses with side shields
• Work gloves
• Steel-toed boots
• Fall protection harness with lanyard
• Welding helmet (if welding)

6. Tools and Equipment Needed

• Crane or hoist [3]
• Welding machine and accessories
• Bolting and connecting tools
• Measuring tools (tape measure, level)
• Fall protection equipment
• Ladders (if needed) [4]

7. Pre-Start Checklist

Area Preparation

• Clear the work area of obstructions and tripping hazards [5].
• Establish a controlled access zone to prevent unauthorized entry.
• Ensure adequate lighting.

Equipment Checks

• Inspect fall protection equipment for damage.
• Verify that all tools and equipment are in good working order.
• Check the stability of the structure to which the staircase is being attached [6].

Communication

• Conduct a pre-task briefing to discuss the plan, hazards, and controls.
• Establish clear communication signals between the ironworkers and the crane operator (if applicable).

8. Task Steps Overview

1. Hoist the staircase components into position [3].
2. Align and connect the staircase sections.
3. Weld or bolt the connections securely [4].
4. Install bracing and supports as needed [4].
5. Inspect the completed staircase for stability and safety.

9. Emergency Response for This Task

• Fall from height → Activate emergency response system, provide first aid, and ensure medical attention.
• Injury from falling objects → Provide first aid and seek medical attention if necessary.

10. Task-Specific Precautions

• Never work under suspended loads.
• Use tag lines to control the movement of hoisted materials [7].
• Ensure proper ventilation when welding.

Pre-Task Briefing Confirmation

All workers understand the task, associated hazards, and required controls.

Team Lead Initials: [___] Date: [DATE] Time: [TIME]

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