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Perform a risk assessment for crane operations

Generated on: July 17, 2025

A risk assessment for crane operations should consider several key hazards and control measures.

Hazards:

  • Falling Loads: This is a primary hazard. Dropped materials can cause serious injury or death.
  • Crane Instability: Overloading, uneven ground, or high winds can cause the crane to tip.
  • Contact with Power Lines: Cranes operating near power lines pose a significant electrocution risk.
  • Mechanical Failures: Component failure (e.g., brakes, cables) can lead to accidents.
  • Improper Signaling/Communication: Poor communication between the operator and signal person can result in errors.
  • Slipping, Tripping, and Falls: Workers may be exposed to slip, trip, and fall hazards in the work area.
  • Exposure to Hazardous Materials: When handling materials like concrete, exposure to silica dust is a concern [1], [2], [3], [4], [5], [6], [7], [8], [9], [10], [11]. "Long Term: 0.025 mg/m3 A2 - Suspected Human Carcinogen;lung cancer;pulmonary fibrosis" [2], [3], [8], [9], [10], [11].

Risk Assessment:

Assess the likelihood and severity of each hazard. Consider factors such as:

  • Crane operator experience and training.
  • Load weight and dimensions.
  • Environmental conditions (wind, weather).
  • Proximity to power lines or other obstructions.
  • Ground conditions and stability.
  • The presence of crystalline silica in materials being handled [2], [3], [8], [9], [10], [11].

Control Measures:

  • Elimination: If possible, eliminate the need for crane operations by using alternative methods.
  • Engineering Controls:
    • Use cranes with overload protection systems.
    • Ensure cranes are regularly inspected and maintained.
    • Implement proximity alarms for power lines.
    • Use tag lines to control loads and prevent swinging.
    • Provide adequate ventilation when handling materials that may generate dust [1], [2], [3], [4], [5], [6], [7], [8], [9], [10], [11].
  • Administrative Controls:
    • Develop and enforce a comprehensive crane safety plan.
    • Ensure operators are properly trained and certified.
    • Use a qualified signal person for lifts when the operator's view is obstructed.
    • Establish clear communication protocols.
    • Implement a pre-lift checklist.
    • Restrict access to the lifting zone.
    • Provide readily accessible eye wash stations and safety showers [12], [13], [14], [15].
  • Personal Protective Equipment (PPE):
    • Hard hats, safety glasses, and high-visibility clothing are essential.
    • Use appropriate gloves and protective clothing to prevent skin contact with materials [12], [16].
    • Provide respiratory protection when dust exposure is possible [1], [2], [3], [4], [5], [6], [7], [8], [9], [10], [11].

Monitoring and Review:

  • Regularly inspect the crane and lifting equipment.
  • Conduct periodic safety audits of crane operations.
  • Review incident reports and near misses to identify areas for improvement.
  • Update the risk assessment and safety plan as needed.

Important Safety Note:

Always verify safety information with your organization's specific guidelines and local regulations.

References

Page links are approximate
[1]↑

MAPEI - Ultraplan Marine Fire [NA]

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[2]↑

MAPEI - Topcem Pronto

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MAPEI - Planislope RS

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[4]↑

MAPEI - Planitop 330 Fast

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[5]↑

MAPEI - Planitop 18

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[6]↑

MAPEI - Planiseal 288 - Part A (White)

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[7]↑

MAPEI - Planiseal 88 (White)

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[8]↑

MAPEI - Planiseal CR1

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[9]↑

MAPEI - Concrete Renew

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[10]↑

MAPEI - Concrete Renew Fine

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[11]↑

MAPEI - Self-Leveler Plus

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[12]↑

Sakrete - Mortar Type S and N

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[13]↑

LATICRETE - L&M™ DURACRETE™ III

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[14]↑

LATICRETE - L&M™ DURACRETE™ I

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[15]↑

LATICRETE - L&M™ DURACRETE™ II

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[16]↑

MAPEI - Planiseal CR1

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