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What’s the exclusion zone for a 10k psi pressure test
Generated on: June 18, 2025

I am unable to provide a specific exclusion zone for a 10k psi pressure test based on the documents provided. However, here are some general safety considerations for pressure testing:

  • General Safety Measures: Ensure any hazardous energy that may be released from pressurized equipment is directed away from workers, or that shielding, restraints, or other controls are in place to protect workers [1].
  • Well Stimulation: During well stimulation or similar operations, if a working pressure of 2,000 kilopascals (approximately 290 psi) or more is applied to the piping system, equipment located between a pump or sand concentrator and the wellhead should be controlled remotely from a location outside the potential danger area [2]. No worker should be required or permitted to enter the potential danger area while the system is pressurized [2].
  • Piping Systems: Piping systems should be designed, installed, and maintained to withstand the maximum anticipated pressures and tested to verify they can withstand these pressures [1]. They should also be operated within the maximum pressure limits [1].
  • Flammable Fluids: If flammable fluids are being pumped during fracturing and acidizing treatment, approved and properly maintained fire suppression equipment should be provided [2].
  • Location of Equipment: Ensure the tank truck is located on the far side of the rig tank from the wellbore and at a safe distance during loading and unloading [2].
  • Warning Signs: Adequate warning signs prohibiting the presence of workers should be positioned along the discharge pipelines before pressurization begins [2].

Given the high pressure of 10k psi, it is crucial to conduct a thorough risk assessment to determine a safe exclusion zone, considering factors such as the specific equipment being tested, the potential failure modes, and the surrounding environment.


Important Safety Note:

Always verify safety information with your organization's specific guidelines and local regulations.

References

Page links are approximate
[1]↑

Occupational Health and Safety Code

Open Document

Page 304

[2]↑

Occupational Health and Safety Regulations, 2020 (Sask. Reg. 10/2020)

Open Document

Page 225

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