Create a safety checklist for heavy equipment inspection
Heavy Equipment Safety Inspection Checklist
Date: 2025-08-13
Inspector: [INSPECTOR NAME]
Location/Area: [LOCATION/AREA]
Department: [DEPARTMENT]
Purpose
To ensure the safe operation of heavy equipment by identifying potential hazards and verifying the functionality of critical safety components, thereby preventing accidents and injuries.
Instructions for Use
- Begin the Walk-Around Inspection at Item 1, as noted on the diagram. Continue checking each item in sequence for the conditions listed in the following checklist. [1]
Frequency
This checklist should be completed: Before each shift
Safety Checklist
Pre-Operation Inspection
Inspect the equipment before each shift to identify any potential safety hazards or maintenance issues.
| Item | Pass | Fail | Comments |
|---|---|---|---|
| Platform Assembly and Gate Check: Footswitch works properly, not modified, disabled or blocked. Gate latches and hinges in working condition. If failed: Repair or replace any damaged or malfunctioning components. Ensure the footswitch is functioning correctly and the gate latches securely. | _________________ | ||
| Platform & Ground Control Stations [2] Check: Switches and levers return to neutral, decals/placards secure and legible, control markings legible. If failed: Replace any damaged or missing decals/placards. Repair or replace any malfunctioning switches or levers. | _________________ | ||
| Lanyard Attach Points [1] Check: Verify that lanyard attachment points are present and in good condition. If failed: Replace damaged lanyard attachment points and ensure proper installation. | _________________ | ||
| Machine Power [1] Check: Be sure machine power is off. If failed: Turn off the machine power. | _________________ | ||
| General Inspection [1] Check: On all components, make sure there are no loose or missing parts, that they are securely fastened, and no visible damage, leaks or excessive wear exists in addition to any other criteria mentioned. If failed: Replace missing parts, tighten loose components, repair damages, and address any leaks or excessive wear. | _________________ |
During Operation
Checklist items to be observed or verified while the equipment is in operation.
| Item | Pass | Fail | Comments |
|---|---|---|---|
| Full Body Harness and Lanyard [1] Check: Occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. Attach only one (1) lanyard per lanyard anchorage point. If failed: Ensure all occupants are wearing a full body harness with a lanyard attached to the authorized lanyard anchorage point. | _________________ | ||
| Machine Operation [1] Check: If the machine does not operate properly, turn off the machine immediately! If failed: Turn off the machine and report the problem to the proper maintenance personnel. | _________________ |
General Requirements
| Item | Pass | Fail | Comments |
|---|---|---|---|
| Chassis Underside [1] Check: Do not overlook visual inspection of chassis underside. If failed: Check this area may result in discovery of conditions which could cause extensive machine damage. | _________________ |
Failed Item Procedures
- If the machine does not operate properly, turn off the machine immediately! Report the problem to the proper maintenance personnel. Do not operate the machine until it is declared safe for operation. [1]
Documentation Requirements
Keep a record of all inspections, noting any repairs or maintenance performed.
Checklist Completion
Overall Status: ☐ Pass ☐ Fail ☐ Corrective Actions Required
Inspector Signature: Date:
Supervisor Review: Date:
Corrective Actions Completed By: Date:
This checklist must be retained for [RETENTION PERIOD].
Safety powered by SALUS
Important Safety Note:
Always verify safety information with your organization's specific guidelines and local regulations.